Diageo looks to ‘push boundaries of innovation’ with new paper-based bottle trial

Johnnie Walker Black Label 90% paper bottle

DIAGEO has unveiled a ‘first of its kind’ 90% paper-based bottle trial for Johnnie Walker Black Label exclusively at Johnnie Walker Princes Street’s 1820 bar, in Edinburgh.

Created in partnership with PA Consulting, as part of the Bottle Collective with PA and PulPac, this is Diageo’s first paper-based 70cl bottle trial in the on-trade. The trial will assess how bartenders interact with and pour from the bottle, and how the bottle fares in a bar environment.

A total of 250 paper-based bottles will be used, with the trial expected to run until mid-October. Members of the public will be able to see the bottles in use behind the bar, however they cannot purchase the bottle.

This marks the second paper-based bottle trial from Diageo and PA, following the success of the Baileys paper-based bottle mini format (80ml) trial, using a similar dry molded fibre innovation at the Time Out Festival in Barcelona earlier this year. The design team have taken learnings from the technical aspects of the miniature format, to make a ‘larger and more complex’ shape for Johnnie Walker. The design retains the square shape of Johnnie Walker Black Label, whilst adding ‘unique’ facets cut into the sides and embossing of the Striding Man on the bottle and closure.

Jennifer English, Johnnie Walker global brand director, said, “We are constantly pushing the boundaries of innovation to not only deliver the premium quality and iconic design our customers expect from us, but to do so in a way that reflects our sustainability ambitions.

“The paper-based bottle trial for Johnnie Walker Black Label marks a significant step forward in our journey. This test allows us to explore new packaging in the high intensity environment of the on-trade. We are pioneering new packaging solutions and shaping the future of the industry.”

The trial bottle is made from 90% paper and a ‘very thin’ plastic liner. The technology is said to make the paper-based bottle approximately 60% lighter, with initial external life cycle analysis on the prototype showing an up to 47% potential reduction in carbon emissions compared to the Johnnie Walker Black Label glass bottle equivalent.

The closure was developed in collaboration with PulPac, Setop DIAM and PA and is made from a combination of cork and similar dry molded fibre paper technology as the bottle. It is only intended for use during the trial and excluded from calculations.

The plastic liner is designed to not require consumer or bartender disassembly, as it is not attached or bonded to the outer paper layer, assisting recycling facilities to separate without disrupting the recycling process. The stopper used for trial purposes is not recyclable, however alternative solutions are in development.

Jamie Stone, design and innovation expert at PA Consulting, added, “PA is delighted to have worked with Diageo and PulPac to produce these paper-based bottles for Johnnie Walker Black Label. These bottles break new ground in packaging design and shows the potential to significantly reduce carbon emissions, whilst seeking to maintain the elegance, luxury, and bottle size expected in the premium drinks market.

“PulPac’s dry molded fibre technology opens up new possibilities for cost-effective, lightweight, less carbon intensive and more sustainable packaging. We look forward to collecting feedback from bartenders and the public following the market trial, so we can test and refine the bottle and technology further.”