BERRY Global has created a range of reusable bottles made entirely from post-consumer recycled (PCR) plastic for UK ethical cleaning firm The Bio-D Company.
The range includes 750ml, one litre and five litre sizes for a number of Bio-D’s liquid products including Laundry Liquid, Fabric Conditioner, Dishwasher Rinse Aid, Washing Up Liquid, and Home & Garden Cleaner.
Berry explained that Bio-D specialises in the production of cleaning products which offer 100% naturally derived alternatives to toxic chemicals for ‘safe and efficient’ cleaning that does not harm people or the environment. For several of its liquid products, Bio-D’s own analysis has concluded that a 100% PCR bottle is the most ‘suitable and environmentally responsible’ choice.
At the same time, Berry said it is essential that the bottles deliver a high level of performance, especially in durability and longevity. The design facilitates reuse as they can be refilled multiple times at over 300 refill stores nationwide. The bottles can also be recycled at their end of life.
“Our customers are naturally very sustainability conscious, so it is vital that our packaging represents the same ethos,” said Heather Nixon, Bio-D’s sustainability manager. “Reusable bottles made completely from PCR offer a more sustainable solution than alternatives such as pouches.
“Berry has worked hard to ensure that the bottle is tough and long-lasting while also offering convenience and ease of use for the consumer to deliver a solution that is fit for purpose while fully complementing our brand values.”
The bottles are blow moulded in 100% PCR HDPE and incorporate an embossed Bio-D logo. The design for the one litre Laundry Liquid and Fabric Conditioner bottles also features a handle for safe carrying and controlled pouring.
Sally Halliwell, sales development manager, Berry Global blow moulding specialities, added, “While we have been using recycled material in our containers for many years, the requirements for the Bio-D bottle set us additional challenges that required new material technology and processing requirements and an extensive new test regime. We are delighted to have partnered with Bio-D in a project that has enabled us to further refine and perfect our processes and which will inform the ongoing development of other products within the Berry BMS portfolio.
“This project also demonstrates why collaboration is so critical to supporting a circular economy. Our team is passionate about pushing the boundaries of what can be achieved with recycled plastics. Working closely with Bio-D, we have been able to deliver ‘More Together’ and show how recycled plastics can play a vital role in the development of packaging solutions that are both practical and sustainable.”
As part of the development process, Berry BMS was able to call upon the processing experience of Berry’s specialist recycling business Berry Circular Polymers. In addition, the closure for the bottle is produced by Berry Norwich.
