i2r Packaging Solutions has announced an investment in advanced vision inspection technology across its aluminium tray manufacturing operations.
The business has introduced a new detection system said to be capable of delivering 100% inspection of the complete tray during production, identifying holes, splits and micro-defects in real time before products leave the line.
Following a review of available technologies, i2r revealed it partnered with a specialist provider to implement a ‘best-in-class’ inspection solution, with the first system installed in late 2025. Additional systems are now scheduled for introduction throughout this year.
Using infrared technology positioned beneath the tray, the system detects escaping light invisible to the human eye, enabling identification of defects across all sides of the product. The technology is described as being particularly effective on technically challenging formats, including down-gauged and deep-draw trays where precision manufacturing is essential.
Designed to integrate directly into the production process, the system operates on up to three-headed tooling configurations and automatically removes defective products without interrupting manufacturing output.
Alongside in-line inspection, the technology also provides live quality reporting and production data, allowing closer collaboration with suppliers and supporting ongoing raw material performance improvements.
“This investment is about building even greater confidence in the quality and consistency of our products,” explained sales director Tom Cliffe. “As customer requirements continue to evolve, it is important that we continue investing in technologies that support both performance and reliability. These new systems strengthen our ability to identify issues instantly, improve production control and maintain the exceptionally high standards expected from i2r.”
