CELLULOSE films manufacturer Futamura UK has announced a further £15 million investment in its UK site in Wigton, Cumbria.
Following investment in recent years in both machinery and site facilities, the business plans to drive step changes in sustainability and performance. The firm, which employs 270 people and has been based in Wigton for over 90 years, manufactures renewable flexible packaging films that are derived from wood-pulp. Futamura’s NatureFlex packaging films are certified for both home and industrial composting at end-of-life.
The new project, internally called WSA, will divert waste gasses from the production process to generate a valuable raw material via an oxidation process. Heat generated as a byproduct of the chemical reaction will be used to generate steam, the main energy utilised in the production process.
Once operational, Futamura said this asset will generate 15% of the total energy requirement of the site. The business will also be able to reduce the amount of natural gas bought from the grid, reducing carbon emissions and improving the footprint of its products.
The project will be the largest investment the Wigton site has undertaken since its Japanese owners purchased the cellulose plant in 2016. Futamura has also been awarded a UK Government grant of up to £4.5 million through the Industrial Energy Transformation Fund (IETF) to support the plans.
MD Adrian Cave said, “I don’t think in my career, there has been a project that I have been more excited about. At Futamura we are passionate about our NatureFlex and Cellophane products, and we believe that this also means that we have to continually evolve and utilise greener manufacturing processes, to further reduce our environmental footprint. We are delighted that the IETF energy efficiency grant has resulted in this project coming to fruition. Transformational projects such as this WSA installation invariably are expensive and have a medium to long term payback. We are very grateful for this support.”
Markus Campbell-Savours, MP for Penrith & Solway, commented, “I congratulate Futamura on securing this investment, one of the largest grants to be issued in this round of IETF funding. This government is committed to helping industry reduce its energy consumption and this project will enhance the sustainability and future of this 90-year-old business. This is a huge boost to Wigton, and the hundreds of workers employed at the site.”
