KRONES, a global manufacturer of complete systems for breweries, beverage bottlers, and food producers, has revealed how it has leveraged the UltiMaker 3D printing ecosystem to ‘significantly’ enhance its operational efficiency and improve spare parts production for customers.
Krones provides production solutions that handle millions of glass bottles, cans, and PET containers daily, with major customers including Coca-Cola and Heineken. The firm explained that in the high-speed world of beverage production, every second of machine downtime means potential revenue loss. To mitigate this, Krones has integrated a fleet of nearly 50 UltiMaker 3D printers across more than 10 locations to streamline the production of spare parts.
‘Rapid’ prototyping has reportedly allowed the business to optimise parts more effectively. Krones said 3D-printed components are more cost-effective and also lighter and customisable in various materials. Traditional methods of outsourcing prototypes and parts manufacturing were ‘time-consuming and costly’, but with UltiMaker’s 3D printers, Krones can now produce prototypes in a matter of hours.
Bernd Baldauf, head of global e-business – global digital content management – global 3D customer solutions, at Krones, said, “Our goal is to grow closer to our customers and become their solution partner. Providing rapid, high-quality parts on demand, and continuously improving our service offerings in Krones quality. With UltiMaker’s innovative solutions, we’re well on our way to achieving that.”
The approach to spare parts management now includes on-site 3D printing through its online Krones.shop. Customers can order parts, which are then produced locally using UltiMaker printers. This system is said to ‘drastically’ reduce delivery times.
The recent addition of the UltiMaker Factor 4 printer has further expanded Krones’ capabilities. The Factor 4’s features, including a direct drive printhead and high-temperature printing capabilities, enable the production of more ‘durable and flexible’ parts. This printer supports materials such as UltiMaker’s PPS CF, which can substitute for PEEK or steel.
Johannes Karl, head of customer 3D solutions at Krones, added, “We’re excited about the potential of the Factor 4. The Factor 4 has taken our capabilities to the next level. With support for stronger and more durable materials, we’re able to produce parts that are not only tougher but also offer greater flexibility with softer materials.”
