Research shows package G-forces could spark £3.2 billion returns bill this Christmas

NEW research from DS Smith has found that Christmas presents undergo G-forces greater than a Formula 1 driver as they make their way to our front doors.

The packaging firm said packages ordered online have been recorded at G-forces akin to motor races and rocket launches, potentially resulting in a £3.2 billion returns bill this festive season.

To help understand the environment that packages must withstand to reach consumers in perfect condition, DS Smith is experimenting with ‘accelerometers’, which track the speed of packages through its journey and provide data that can then explain the damage it sustains.

The firm’s research revealed a typical online parcel undergoes G-forces measuring up to 50Gs. This is more than five times the level of G-forces that would cause an experienced astronaut to lose consciousness and ten times more G-forces than are typically experienced on a rollercoaster.

The finding come as 49% of British shoppers reported receiving a damaged delivery in the last year, resulting in 83 million broken deliveries. Those who had received a damaged item said that on average the item cost £38.40 – adding up to a potential £3.2 billion worth of damaged goods sent each year.

DS Smith said consumers have less tolerance for broken parcels and the increase in the cost-of-living is prompting more people to return lower-value items. Britons reported the average value a damaged item would need to be for them to return it has decreased from £22 last year to £18 this year, suggesting that there will be an increase in the number of returns.

Gavin Mounce, e-commerce design manager at DS Smith, said, “While clearly part of everyday life, e-commerce is still a relatively new form of shopping and we have found through our research that the conditions that packages are exposed to are volatile. Packages need to be ready to travel at astonishing speeds, and that means businesses need to be ready to protect products en route.

“Our innovation and design teams are testing how fast packages are travelling and how they are impacted, and we then use that information to work on different designs. We use circular design principles to not only reduce damage but reduce the amount of material used so that packages protect their contents and are as sustainable as possible. We want new ideas, so we will be looking for partners to work with us on this.”